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Unison Tube Bending Blog: Reshoring and the Case for All-Electric Tube Bending

The world’s manufacturing sector continues to evolve, and with that comes new challenges for equipment buyers and production managers.

From rising raw material prices to growing pressure around energy use, labour efficiency, and reshoring, many fabricators, job shops, and OEMs are rethinking how they invest in machinery.

In a climate like this, every decision needs to deliver real value – and long-term reliability.

If you’re weighing up your options, now might be the right time to look beyond traditional hydraulic systems.

Hydraulic vs. All-Electric: A Cost That Goes Beyond the Machine

Hydraulic tube benders have served manufacturers well for decades. But they come with ongoing costs – particularly around maintenance, energy use, and performance variability caused by changes in oil temperature and viscosity.

By contrast, all-electric tube benders, like the Unison Breeze, are built for right-first-time precision, repeatability, and ease of use.
Servo-driven control removes the need for hydraulic oil altogether, delivering smooth, consistent bends without manual intervention or setup guesswork.

They also consume up to 90% less energy, are quieter, and require less routine maintenance – making them a great fit for forward-thinking manufacturers focused on reshoring, sustainability, and process reliability.

And thanks to features like our five-minute tool change, they’re built for shops that value flexibility and fast turnaround.

It’s worth noting – Unison invented the world’s first all-electric tube bending machine back in 1994, and we’ve been refining and improving that technology ever since.

roll forming

Still Innovating, 50 Years On

In 2023, Unison Ltd celebrated 50 years in business. While we’re proud of our heritage, we’re just as focused on what’s next.

That includes:

  • Opt2Sim Scan – rapid scanning of tube geometry with easy extraction of tube data
  • Flat Bar Formers – extending Unison’s all-electric control to flat bar forming
  • Pneuform – small tube and wire bending systems now part of the Unison family
  • Integrated automation – including full cell design, robotic handling, and smart part flow

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Why It Matters Now

If you’re planning to upgrade or invest in new equipment, material costs and production efficiency are key considerations. Machines that offer consistent performance, low running costs, and energy savings are well worth a closer look.

That’s especially true if you’re working in:

  • Low-volume, high-mix production
  • Tight-tolerance applications
  • Fast-turnaround environments
  • Shops looking to reshore bending operations

These are exactly the environments where Unison’s all-electric machines continue to deliver.

Built in Britain. Backed Worldwide

If you’re looking for a high-spec tube bending machine with global support, short lead times, and none of the headaches around imports or third-party servicing – it might be time to take a closer look at Unison.

We’ve helped customers worldwide move from hydraulic to all-electric systems – and we’d be happy to talk through how it could work for you.

Get in touch now – sales@unisonltd.com